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14 Results
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A House Built by Robots?! Space Factory Automates Modular Housing Window Assembly! 🛠️🏠
Project Overview This case marks Korea's first automated solution for modular housing window assembly, combining a KUKA industrial robot, a custom-designed robotic gripper, and a High Payload Track Motion system. Space Factory introduced this automation system to reduce construction costs and ensure consistent quality in modular housing production. Background & Objective Traditionally, skilled workers manually assembled window frames on-site, which was time-consuming and labor-intensive. Meeting diverse client requirements also demanded a large workforce. In addition, the wide and complex work environment made real-time monitoring and process control difficult. The goal of this project was to automate the window assembly process to significantly reduce work time, establish a standardized production system for consistent quality, and enhance process management through real-time production monitoring.
Automated Electric Vehicle Console Assembly with EPSON SCARA Robots! 🦾
Process Overview Bigwave Robotics (Marosol) established an automated assembly line for console parts for Kia Motors' newly launched SUV-type electric vehicle. The existing console assembly line is a large-scale assembly line, requiring an average of 40-60 workers to assemble manually. The lack of automation experience presented challenges in securing space and recruiting assembly workers. Frequent staff turnover and resulting skill level issues hindered productivity. To address this, the company replaced some workers with robots, addressing the labor shortage and consistently ensuring productivity by adapting to the changing workforce. Warranty Period 1 Year Performance Year 2024 Project Duration 4 Months Project Background and Objectives Building a multi-product automated production line and reducing labor costs through robotic automation Preventing mis-assembly and mis-assembly using a lot-of-lot system and ensuring traceability Remote control and integrated management using SOLlink
Successfully automated the Samlak heat treatment loading process!🙌 We even built a perfect jig design. (ft. Hyundai Robotics Industrial Robot)
Process Overview This project involved the introduction of automated loading/unloading to ensure uniform heat treatment of the carrier mid-planet , a key component of automotive transmissions. The client implemented automation to address several issues arising from the previously manual process, particularly the increased defect rate and inefficiencies caused by worker s. Hyundai Robotics' HH050 six-axis industrial robot was utilized for this purpose, automating various tasks such as product stacking, pin insertion, and tray placement , ensuring high productivity and stability. Warranty Period 1 Year Performance Year 2024 Project Duration 3 Months
Yuhan-Kimberly's Choice! Fully Automated Depalletizing and String Cutting 📦
Process Overview This implementation case, implemented at Yuhan-Kimberly's Chungju factory , combines a Yaskawa industrial robot with a string cutting workstation to achieve automated depalletizing and string cutting. The client introduced the depalletizing system to reduce labor costs and work fatigue, and expressed strong interest in automating rope cutting and discharge to maximize cost savings and efficiency. This solution sorts and cuts boxes of various sizes before feeding them to the case packer, improving the efficiency of the box feeding and rope cutting processes, while also reducing the physical burden on workers and ensuring safety. Project Background and Objectives At Yuhan-Kimberly's Chungju factory , the process of dismantling palletized boxes and loading them into case packers individually was entirely manual. This process was highly repetitive and presented a constant risk of safety accidents due to the use of knives during the removal of the twine. The goal of this project was to automate the entire process, from depalletizing to loading into the case packer, minimizing human dependence. Furthermore, by unmanning the twine cutting process, we aimed to ensure worker safety, reduce fatigue and on-site personnel burden, and ensure stable plant operations.
Automated automotive battery palletizing: Safely stack batteries weighing over 60kg with the YASKAWA GP225 💪
This solution automates the repalletizing process for Atlas batteries produced by Hankook & Company for export. Due to the diverse import pallet specifications, customer-specific palletizing patterns, and product types, the total number of possible scenarios exceeds 200. The goal is to standardize these scenarios and ensure line stability by supporting a throughput of 10 pallets per minute for medium-sized batteries and 6 pallets per minute for large-sized batteries. [Pallet Feeder & Pallet Conveyor] This solution allows for the use of up to five different pallet types per country, ensuring a smooth 10-stack logistics cycle. Destacked pallets are transported to the battery palletizing position and aligned simultaneously. Completed pallets are transported to the discharge position. [Battery Sorter] Batteries fed inline are automatically sorted into 1st, 2nd (series/parallel), and 3rd layers according to the preset palletizing pattern. The robot then discharges the batteries, repeating the initialization process. [Robot Palletizer] Once aligned, the batteries are picked and placed at the palletizing position on the conveyor, repeating the pick-and-place process according to the specified location and number of layers. Honeycomb feeds are automatically inserted into each layer according to the settings. [Honeycomb Feeder & Sorter] Automatically sorts and inserts honeycombs into each layer of NO-BOX batteries.
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