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Automated nut loading into the machine tool—plus complete teaching support!

Solution Provider
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Application Field
Industry > Metal·Plastics, Application > Loading·Unloading, Sector > Manufacturing
Industry > Metal·PlasticsApplication > Loading·UnloadingSector > Manufacturing
#HyundaiRobotics#DoosanRobotics#NutInsertionAutomation#MachineTending#FeederIntegration#OLP#VisionInspection#DefectReduction

Process Overview

Philliper had been handling the process of inserting nuts into the machine tool manually. Due to the repetitive nature of the work and insufficient precision, this led to reduced productivity and quality issues. To resolve this, they implemented an automation solution using four Hyundai robots and two Doosan robots.




Project Background and Objectives

Background
Philliper was experiencing work inefficiency and inconsistent quality in the existing nut-loading operation due to a manual process.

Key issues

  • Speed loss and quality variation occurring during manual operations

  • Increased operator fatigue and reduced productivity

  • Operator burden caused by repetitive tasks in the nut insertion process

Objectives

  • Improve production efficiency by automating repetitive tasks through robot deployment

  • Secure consistent quality and reduce defect rates through accurate insertion

  • Improve the work environment by reducing operator fatigue and strengthening safety

Components

Robot

Hyundai Robotics (HH020-03) Doosan Robotics (H2017)

Workflow

STEP 1.Pick nuts from the feeder
STEP 2.Insert nuts into the product hole inside the machine tool
STEP 3.After receiving the machine-complete signal, unload the product
STEP 4.Load the product onto the conveyor
STEP 5.Repeat the same sequence with alternating operation.

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Bigwave Robotics Inc.

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ⓒ2020-2026 Bigwave Robotics Inc. All Rights Reserved.