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Process Overview
This welding automation solution uses the Rainbow Robotics RB-5 and a NOUBELON DIGITAL MIG/MAG welder to weld cylindrical workpieces onto a plate, featuring fast teaching and high space efficiency. In manual welding, quality can vary significantly depending on operator skill, and the harsh working environment makes it difficult to secure experienced welders.
With this cell, even non-expert operators can simply load and unload parts, while the robot performs the critical welding process—enabling consistent weld quality and stable production output.
Components
| Robot | Rainbow Robotics RB5-850 Horizontal reach: 850 mm Repeatability: ±0.1 mm IP rating: IP66 |
|---|---|
| Peripherals | Tooling Welding torch Torch mount Peripheral Equipment NOUBELON welder (DPS series) — Digital MIG/MAG, Synergic operation supported Wire feeder Gas supply unit Robot mounting base Workpiece fixing jig Job start/command switch box |
Workflow
| STEP 1. | Secure the workpiece in the welding jig |
|---|---|
| STEP 2. | Press the job start button |
| STEP 3. | The robot performs the welding operation |
※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.
Recommended Use Cases
A Robot-Built Home?! SPACE FACTORY : Automation of window assembly for modular houses! 🛠️🏠
Process Overview This deployment is the first domestic solution that automates modular housing window-frame assembly by combining KUKA industrial robots, a custom-designed robot gripper, and High Payload Track Motion. SPACE FACTORY introduced this window-frame assembly automation system to reduce construction costs and to produce modular housing with consistent quality. Project Background and Objectives In the existing operation, skilled technicians assembled sash frames manually, which required long working time, and significant manpower was needed to respond to diverse customer requirements. In addition, due to the wide work environment and the complex robot operating environment, real-time monitoring was difficult, creating limitations in process management. The objective of this project is to dramatically reduce working time by automating the window-frame assembly process, build a standardized production system to ensure consistent quality, and maximize process management efficiency through a real-time production monitoring system.
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Process Overview
This welding automation solution uses the Rainbow Robotics RB-5 and a NOUBELON DIGITAL MIG/MAG welder to weld cylindrical workpieces onto a plate, featuring fast teaching and high space efficiency. In manual welding, quality can vary significantly depending on operator skill, and the harsh working environment makes it difficult to secure experienced welders.
With this cell, even non-expert operators can simply load and unload parts, while the robot performs the critical welding process—enabling consistent weld quality and stable production output.
Components
| Robot | Rainbow Robotics RB5-850 Horizontal reach: 850 mm Repeatability: ±0.1 mm IP rating: IP66 |
|---|---|
| Peripherals | Tooling Welding torch Torch mount Peripheral Equipment NOUBELON welder (DPS series) — Digital MIG/MAG, Synergic operation supported Wire feeder Gas supply unit Robot mounting base Workpiece fixing jig Job start/command switch box |
Workflow
| STEP 1. | Secure the workpiece in the welding jig |
|---|---|
| STEP 2. | Press the job start button |
| STEP 3. | The robot performs the welding operation |
※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.