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Automated automotive battery palletizing: Safely stack batteries weighing over 60kg with the YASKAWA GP225 💪
This solution automates the repalletizing process for Atlas batteries produced by Hankook & Company for export. Due to the diverse import pallet specifications, customer-specific palletizing patterns, and product types, the total number of possible scenarios exceeds 200. The goal is to standardize these scenarios and ensure line stability by supporting a throughput of 10 pallets per minute for medium-sized batteries and 6 pallets per minute for large-sized batteries. [Pallet Feeder & Pallet Conveyor] This solution allows for the use of up to five different pallet types per country, ensuring a smooth 10-stack logistics cycle. Destacked pallets are transported to the battery palletizing position and aligned simultaneously. Completed pallets are transported to the discharge position. [Battery Sorter] Batteries fed inline are automatically sorted into 1st, 2nd (series/parallel), and 3rd layers according to the preset palletizing pattern. The robot then discharges the batteries, repeating the initialization process. [Robot Palletizer] Once aligned, the batteries are picked and placed at the palletizing position on the conveyor, repeating the pick-and-place process according to the specified location and number of layers. Honeycomb feeds are automatically inserted into each layer according to the settings. [Honeycomb Feeder & Sorter] Automatically sorts and inserts honeycombs into each layer of NO-BOX batteries.
Automated Electric Vehicle Console Assembly with EPSON SCARA Robots! 🦾
Process Overview Bigwave Robotics (Marosol) established an automated assembly line for console parts for Kia Motors' newly launched SUV-type electric vehicle. The existing console assembly line is a large-scale assembly line, requiring an average of 40-60 workers to assemble manually. The lack of automation experience presented challenges in securing space and recruiting assembly workers. Frequent staff turnover and resulting skill level issues hindered productivity. To address this, the company replaced some workers with robots, addressing the labor shortage and consistently ensuring productivity by adapting to the changing workforce. Warranty Period 1 Year Performance Year 2024 Project Duration 4 Months Project Background and Objectives Building a multi-product automated production line and reducing labor costs through robotic automation Preventing mis-assembly and mis-assembly using a lot-of-lot system and ensuring traceability Remote control and integrated management using SOLlink