Heavy logistics automation success! Omron AMR automatically returns lead tabs 📦🤖

Watch "Heavy logistics automation success! Omron AMR automatically returns lead tabs 📦🤖" on YouTube

Heavy logistics automation success! Omron AMR automatically returns lead tabs 📦🤖

Solution Provider: Please log in to view

Lead Time: 12 weeks

Application Field: Industry > Semiconductor·Display, Application > Logistics, Sector > Logistics

Industry > Semiconductor·DisplayApplication > LogisticsSector > Logistics

#amr#logisticsrobot#omron#leadtabreturn#smartlogistics#marosol

Process Overview

This case study demonstrates the automation of heavy-duty product transport using Omron AMR logistics robots.

The client implemented a logistics automation system to reduce inefficiencies and labor burdens associated with repetitive, heavy logistics tasks. Specifically, they sought to reduce costs and maximize logistics efficiency through automated palletizing and return operations.

This solution automates simple, repetitive tasks like product movement and loading, thereby increasing the efficiency and accuracy of the shipping process and reducing worker burden, thereby enhancing safety and productivity.

Project Background and Objectives

The client recognized the need for automation in heavy cart transport and lead tab return operations and sought to improve logistics operational efficiency and reduce operating costs by introducing AMRs.

This project aimed to:

Automating lead tab return and cart transport
Improving worker productivity and ensuring safety
Enhancing efficiency and flexibility in the logistics field

Components

Robot	Omron AMR logistics robot LD-90: Moves autonomously while avoiding obstacles, equipped with a two-row conveyor, and loads and returns up to 6 lead tab trays. ; Omron AMR logistics robot LD-250: Equipped with a lift, transports up to 64 lead tab trays by combining with a cart, and moves autonomously to the destination after automatically recognizing the cart.
Peripherals	Robot upper module: Customization for tasks is possible, and productivity is increased by automatically processing repetitive tasks. ; Robot station: Loads the cart to be transported by the robot to support stable logistics return. ; Composite inspection machine: Inspects the trays returned by the robot, and automatically detects defective products. ; Buffer conveyor: Loads the trays after inspection, and provides a buffer to help workers load the cart. ; Tray cart: Up to 64 trays can be loaded, and is transported by LD-250.

Robot

Omron AMR logistics robot LD-90: Moves autonomously while avoiding obstacles, equipped with a two-row conveyor, and loads and returns up to 6 lead tab trays. ; Omron AMR logistics robot LD-250: Equipped with a lift, transports up to 64 lead tab trays by combining with a cart, and moves autonomously to the destination after automatically recognizing the cart.

Peripherals

Robot upper module: Customization for tasks is possible, and productivity is increased by automatically processing repetitive tasks. ; Robot station: Loads the cart to be transported by the robot to support stable logistics return. ; Composite inspection machine: Inspects the trays returned by the robot, and automatically detects defective products. ; Buffer conveyor: Loads the trays after inspection, and provides a buffer to help workers load the cart. ; Tray cart: Up to 64 trays can be loaded, and is transported by LD-250.

Workflow

STEP 1.	Calling the operator: Click the button → Receive command to move LD-90 → Autonomous driving to the designated location
STEP 2.	Tray loading: Manually load trays onto the LD-90 conveyor → Return to the composite inspection machine
STEP 3.	Inspection task: Inspector docking → Tray inspection → Buffer conveyor loading after inspection
STEP 4.	Cart loading: The worker manually loads the tray onto the cart.
STEP 5.	Cart transport: Call LD-250 → Cart automatically recognized and transported
STEP 6.	End of work: The robot automatically returns to the waiting area after work.

※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.

Features

Special Features

24-Hour Process Response: Even on sites with day-night shifts, robots can be alternately charged to ensure uninterrupted logistics transport.
Separable Cart and AMR: Fully loaded carts can be stored at the station, allowing the AMR to perform additional tasks.
Space-Efficient System: The AMR's various safety sensors allow for shared workspaces with workers, and an emergency stop button can be used to stop the AMR in an emergency.
Easy Operation: Workers can call the robot by pressing a button installed on the production line or station, eliminating the need for complex operations. The robot then automatically performs the remaining operations, making it easy for anyone to operate.

Introduction Effects

Increased Production Efficiency: Robots perform return tasks, reducing the time workers spend away from the production line and enhancing production efficiency.
Cost Reduction: Automating logistics processes reduces labor costs by eliminating up to eight workers.
Improved Safety: Autonomous driving automatically avoids hazardous situations, and emergency stop functions minimize the risk of accidents during operations.
Optimized Logistics Tracking: A real-time logistics tracking system enables efficient management of product shipment status and location.

Results

Key Benefits	This AMR automated lead tab return solution has demonstrated notable improvements in work efficiency, safety, and workforce management. Previously, each return process required two to three workers to manually transport trays. With the automated solution, operations can now be performed by just one worker, intermittently monitoring the robot, resulting in a labor savings of over 50%. Furthermore, return work time has been reduced by approximately 30%, improving production line efficiency. Furthermore, line outage time has been reduced by over 80%, allowing workers to focus on their core tasks. Most importantly, workplace safety has been significantly improved during the transport of heavy trays. Thanks to the autonomous robot's obstacle avoidance and emergency stop functions, zero accidents have occurred since its introduction.
Client Feedback	The client commented, "The introduction of AMR robots not only reduced worker input but also significantly improved logistics safety. In particular, the well-equipped automation system created an environment where workers could easily operate the robots and focus on their tasks."

Key Benefits

This AMR automated lead tab return solution has demonstrated notable improvements in work efficiency, safety, and workforce management. Previously, each return process required two to three workers to manually transport trays. With the automated solution, operations can now be performed by just one worker, intermittently monitoring the robot, resulting in a labor savings of over 50%. Furthermore, return work time has been reduced by approximately 30%, improving production line efficiency. Furthermore, line outage time has been reduced by over 80%, allowing workers to focus on their core tasks. Most importantly, workplace safety has been significantly improved during the transport of heavy trays. Thanks to the autonomous robot's obstacle avoidance and emergency stop functions, zero accidents have occurred since its introduction.

Client Feedback

The client commented, "The introduction of AMR robots not only reduced worker input but also significantly improved logistics safety. In particular, the well-equipped automation system created an environment where workers could easily operate the robots and focus on their tasks."

Recommended Use Cases

Full automation of injection molding line logistics with AMR logistics robots

Process Overview This case study demonstrates an inline logistics solution that utilizes the Yujin Robot GoCart180 and an upper conveyor module to automatically transport plastic injection products from the injection molding machine to the shipping facility. By developing a conveyor module tailored to the customer's production line, we automated product loading and unloading, achieving complete automation throughout the entire inline transport process without operator intervention. Warranty Period 1 Year Performance Year 2023 Project Duration Need for consultation Project Background and Objectives Injection molding manufacturing in-line labor shortage Factory operations are disrupted due to difficulties securing workers Workers avoid work due to the risk of musculoskeletal disorders and industrial accidents

An order picking system solution for logistics warehouses utilizing AMRs

Process Overview This case study demonstrates an order picking system that optimizes the operation of ten Eugene Gocart 180s using Marosol's remote control system, SOLlink. With the self-developed SOLlink, multiple AMRs are clustered and controlled to maximize logistics system efficiency. The order picking system, integrated with WMS, allows for flexible handling during peak periods without the need for additional workers. Warranty Period 1 Year Performance Year 2023 Project Duration Need for consultation Project Background and Objectives Improved workforce supply and employment stability through the introduction of logistics robots Introducing robots for high-intensity, repetitive tasks reduces the risk of musculoskeletal disorders and industrial accidents among workers Integrating WMS and order picking systems increases work efficiency and reduces error rates

We successfully automated raw-material transport with OMRON AMRs! 👍

Process Overview This case study features a large, cylindrical raw-material transport solution using OMRON AMRs. Previously, raw-material transport was handled manually, with operators physically rolling large cylindrical containers to move them. Due to operator fatigue and low handling efficiency in this workflow, an automation solution became necessary. In this project, OMRON AMRs were introduced to automate raw-material transport, with the goal of reducing operator burden and significantly improving material-handling efficiency. Project Background and Objectives When raw materials arrived inbound in large containers, the manual transport process required high physical effort and carried a risk of injury. In addition, time loss and workload imbalance led to reduced productivity. The objective of this project is to address these issues by deploying an AMR-based automation solution and realizing more efficient internal logistics operations.