Process Overview
This deployment uses a YASKAWA GP180 to palletize boxes of hanger products weighing over 20 kg onto pallets. By replacing manual handling in heavy-payload work, it helps prevent musculoskeletal disorders and enables faster, more consistent palletizing performance.
Note: Cost may vary depending on the installation environment, robot brand, and payload requirements.
Components
| Robot | YASKAWA GP180 Horizontal reach: 2,702 mm Repeatability: ±0.2 mm |
|---|---|
| Peripherals | Communication / control: Choose one (PC control or PLC control) Robot mounting base: within 1,200 mm (height) Box gripper: designed for 10–20 kg class (suction + gripper type) Belt conveyor: 1,300 × 220 × 640 mm (for infeed and outfeed) Touch screen: 12" Safety fence: 12 m (includes safety S/W) |
Workflow
| STEP 1. | Boxes are conveyed in and aligned |
|---|---|
| STEP 2. | The robot picks the box |
| STEP 3. | The robot palletizes (stacks) the box onto the pallet |
| STEP 4. | (Optional) Box taping and wrapping process. |
※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.
Recommended Use Cases
testㅁㅁ
aaa
Yuhan-Kimberly's Choice! Fully Automated Depalletizing and String Cutting 📦
Process Overview This implementation case, implemented at Yuhan-Kimberly's Chungju factory , combines a Yaskawa industrial robot with a string cutting workstation to achieve automated depalletizing and string cutting. The client introduced the depalletizing system to reduce labor costs and work fatigue, and expressed strong interest in automating rope cutting and discharge to maximize cost savings and efficiency. This solution sorts and cuts boxes of various sizes before feeding them to the case packer, improving the efficiency of the box feeding and rope cutting processes, while also reducing the physical burden on workers and ensuring safety. Project Background and Objectives At Yuhan-Kimberly's Chungju factory , the process of dismantling palletized boxes and loading them into case packers individually was entirely manual. This process was highly repetitive and presented a constant risk of safety accidents due to the use of knives during the removal of the twine. The goal of this project was to automate the entire process, from depalletizing to loading into the case packer, minimizing human dependence. Furthermore, by unmanning the twine cutting process, we aimed to ensure worker safety, reduce fatigue and on-site personnel burden, and ensure stable plant operations.
An order picking system solution for logistics warehouses utilizing AMRs
Process Overview This case study demonstrates an order picking system that optimizes the operation of ten Eugene Gocart 180s using Marosol's remote control system, SOLlink. With the self-developed SOLlink, multiple AMRs are clustered and controlled to maximize logistics system efficiency. The order picking system, integrated with WMS, allows for flexible handling during peak periods without the need for additional workers. Warranty Period 1 Year Performance Year 2023 Project Duration Need for consultation Project Background and Objectives Improved workforce supply and employment stability through the introduction of logistics robots Introducing robots for high-intensity, repetitive tasks reduces the risk of musculoskeletal disorders and industrial accidents among workers Integrating WMS and order picking systems increases work efficiency and reduces error rates
Process Overview
This deployment uses a YASKAWA GP180 to palletize boxes of hanger products weighing over 20 kg onto pallets. By replacing manual handling in heavy-payload work, it helps prevent musculoskeletal disorders and enables faster, more consistent palletizing performance.
Note: Cost may vary depending on the installation environment, robot brand, and payload requirements.
Components
| Robot | YASKAWA GP180 Horizontal reach: 2,702 mm Repeatability: ±0.2 mm |
|---|---|
| Peripherals | Communication / control: Choose one (PC control or PLC control) Robot mounting base: within 1,200 mm (height) Box gripper: designed for 10–20 kg class (suction + gripper type) Belt conveyor: 1,300 × 220 × 640 mm (for infeed and outfeed) Touch screen: 12" Safety fence: 12 m (includes safety S/W) |
Workflow
| STEP 1. | Boxes are conveyed in and aligned |
|---|---|
| STEP 2. | The robot picks the box |
| STEP 3. | The robot palletizes (stacks) the box onto the pallet |
| STEP 4. | (Optional) Box taping and wrapping process. |
※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.