Process Overview
This automation solution uses two DENSO robots—VM60B1 (6-axis vertical articulated robot) and HS055 (SCARA robot)—to automate raw material loading, turning-center machining of plastic parts, and a downstream press-fit (crimping) operation. By integrating material loading, machining support, and press-fit handling into a single automated workflow, the system minimizes control points while improving overall productivity.
Components
| Robot | DENSO VM-60B1 Repeatability: ±0.07 mm IP rating: IP40 Standard cycle time: 0.95 sec DENSO HS-055A1 (SCARA) Horizontal reach: 550 mm Repeatability: ±0.02 mm IP rating: IP6 |
|---|---|
| Peripherals | Hyundai WIA turning center KIT 4500 (optional / separate) Pneumatic press Raw material loading unit CNC machined-part transfer unit Machining chip/swarf discharge conveyor Finished-product outfeed conveyor |
Workflow
| STEP 1. | Load plastic workpieces into the turning center |
|---|---|
| STEP 2. | Take out the machined/cut parts and place them onto the transfer unit |
| STEP 3. | Pick the parts with the SCARA robot and load them into the press station |
| STEP 4. | Pick the press-finished parts and discharge them to the outfeed conveyor |
※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.
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번역 시도
요약설명
Automated nut loading into the machine tool—plus complete teaching support!
Process Overview Philliper had been handling the process of inserting nuts into the machine tool manually. Due to the repetitive nature of the work and insufficient precision, this led to reduced productivity and quality issues. To resolve this, they implemented an automation solution using four Hyundai robots and two Doosan robots. Project Background and Objectives Background Philliper was experiencing work inefficiency and inconsistent quality in the existing nut-loading operation due to a manual process. Key issues Speed loss and quality variation occurring during manual operations Increased operator fatigue and reduced productivity Operator burden caused by repetitive tasks in the nut insertion process Objectives Improve production efficiency by automating repetitive tasks through robot deployment Secure consistent quality and reduce defect rates through accurate insertion Improve the work environment by reducing operator fatigue and strengthening safety
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This application is an order picking system that optimizes the operation of 10 Eugene Gocart 180 vehicles using the Marosol remote control system SOLlink.
Process Overview
This automation solution uses two DENSO robots—VM60B1 (6-axis vertical articulated robot) and HS055 (SCARA robot)—to automate raw material loading, turning-center machining of plastic parts, and a downstream press-fit (crimping) operation. By integrating material loading, machining support, and press-fit handling into a single automated workflow, the system minimizes control points while improving overall productivity.
Components
| Robot | DENSO VM-60B1 Repeatability: ±0.07 mm IP rating: IP40 Standard cycle time: 0.95 sec DENSO HS-055A1 (SCARA) Horizontal reach: 550 mm Repeatability: ±0.02 mm IP rating: IP6 |
|---|---|
| Peripherals | Hyundai WIA turning center KIT 4500 (optional / separate) Pneumatic press Raw material loading unit CNC machined-part transfer unit Machining chip/swarf discharge conveyor Finished-product outfeed conveyor |
Workflow
| STEP 1. | Load plastic workpieces into the turning center |
|---|---|
| STEP 2. | Take out the machined/cut parts and place them onto the transfer unit |
| STEP 3. | Pick the parts with the SCARA robot and load them into the press station |
| STEP 4. | Pick the press-finished parts and discharge them to the outfeed conveyor |
※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.